To operate Computer Numerical Control (CNC) milling machines to rough and finish machine castings, and complete targeting machining to meet customer and PCC specifications. ESSENTIAL FUNCTIONS 1. Sets up and runs multiple CNC milling machines as needed. 2. Completes cleanup and preventative maintenance of machines during programmed machine runs. 3. Edits and develops CNC

Incumbent provides expert judgment and analysis for the design, development and implementation of products, processes, plans and procedures. Designs methods to improve efficiency in production, reduce process variability and assure compliance with approved methods and quality standards exercising discretion and independent judgment in the evaluation of possible courses of

to maintain lot integrity and part identification during movement of parts, and transport parts per routing information; to enter accurate inventory, scheduling, and location information into tracking system to support planning of customer orders. Typical Activities A. Verifies and matches part lots with paperwork, routing information, serial numbers, quantities, etc. bef

Prepare schedules, equipment, metal and molds prior to furnace operation. Essential Job Functions Create/follow the written furnace plan. Review casting schedules; communicate requirements with Supervisor and SF Leads. Pours high quality castings using every method available. Maintains a win score required for step per Job Progression Record (JPR). Trains and certifies in

1 MISSION Supervise hourly employees in the safe manufacture of company products, satisfying all quality and productivity requirements in the most cost effective manner. This position reports to either a Production Manager II or Area Manager. Incumbent(s) may be required to work with hazardous waste. PRINCIPAL ACCOUNTABILITIES Responsible for adherence to process control

To interpret (by use of computer applications) all film and electronically acquired radiographs taken of castings to determine that discrepancies meet customer specifications and PCC standards; to determine if parts are acceptable or need repair, mark and route parts for necessary repairs and sign final reports that approve castings sent to customers. ESSENTIAL FUNCTIONS

to review inspection paperwork, and grind and blend defect areas on castings; to blend welds to blueprint tolerances. Typical Activities Reviews x ray/inspection paperwork, sketches and blueprints to determine grinding requirements. Removes surface and blind cavity defects from castings using rotary files, burrs, abrasives or belts to prepare castings for repair. Blends a

to identify surface defects in castings. Typical Activities Reviews tech cards and lot numbers. Fixtures some parts and leaves others freestanding. Visually inspects castings after preliminary heat treating and after final heat treat. Uses a variety of hand tools to assist in visual inspection. Dimensional Measurement. Objective to assure dimensional integrity. Typical Ac

to identify and evaluate defects made detectable by the application of fluorescent penetrant to castings. Typical Activities A. Places castings on inspection tables or carts manually or with hoists. B. Visually inspects penetrant treated castings under ultraviolet light for surface discontinuities. C. Inspects castings for cracks, oxides, cold shots, cold shuts, shrinkage

to maintain manufacturing and facilities' equipment in proper, efficient working order. Essential Job Functions o Identifies and implements preventive maintenance programs for equipment and facilities. o Repairs, overhauls, maintains, installs and fabricates modifications to equipment and facilities as required. o Troubleshoots vacuum, hydraulic, pneumatic, induction heat

to accurately set up castings for radiography. Essential Job Functions Checks routing or requests to determine x ray needs on parts. Reviews Technique Cards to determine setup requirements, including x ray techniques, part positions and Film/IP requirements based on Techniques Cards. Sets up additional radiographs of defect areas not covered by Technique Cards. Inspect co

to identify and evaluate defects made detectable by the application of fluorescent penetrant to castings. Typical Activities A. Places castings on inspection tables or carts manually or with hoists. B. Visually inspects penetrant treated castings under ultraviolet light for surface discontinuities. C. Inspects castings for cracks, oxides, cold shots, cold shuts, shrinkage

to inspect patterns and determine assembly methods. Typical Activities Pre inspects pattern and gating components prior to start of assembly. Reads and follows technique card assembly instructions, which describe numerous unique assembly steps of a complex nature; plans the methods for completing a given assignment and selects among alternative assembly methods. B. Assemb

to take part in the metal and furnace preparation needed to efficiently complete pouring and shipping schedules. Typical Activities Inspects and delivers metal ingot molds to furnace areas. Cleans ,inspects, and inserts graphite plugs into ingot molds. Operates and corrects robot deficiencies and product flow problems as needed. Loads and unloads ingot molds and mold rack

to weld castings to customer and PCC specifications. Typical Activities A. Reviews inspection/rework analyst paperwork and tech cards. B. Identifies and inspects prepared areas needing repair. C. Welds areas on castings using one or more techniques Gas Metal Arc Welder (GMAW), Gas Tungstun Arc Welder (GTAW), Shielded Metal Arc Welder (SMAW) and Plasma Arc Welder (PAW). D.